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Better With Boost: Vortech Your LS

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Are you looking for BIG TIME power gains? Look no further than a Vortech supercharger!

Are you looking for BIG TIME power gains? Look no further than a Vortech supercharger!

There are many routes to increased performance. If we start with a stock motor, you can always upgrade the existing combination with a top-end kit featuring heads, cam and intake. If you want more, you can also increase the displacement of the short block. Of course there is always nitrous oxide, but if you are looking for serious power gains, nothing beats forced induction. Given the many forms of forced induction, the question is not do you or do you not choose boost, but which boost do you choose. Those looking for the absolute answer on which boost is best should look elsewhere, as the only true answer is “it depends”. Rather than focus on which one might be best, let’s focus on how awesome it is to have so many choices. The reality is that whether you choose a turbo, positive displacement or centrifugal supercharger, your combination really is Better With Boost.

To illustrate the power of positive thinking, we subjected an LS motor to boost from a Vortech centrifugal supercharger. Obviously there are countless LS combinations available and Vortech offers dedicated kits for many of the popular applications, but we chose to go a different route. Rather than run the test on a new Camaro or Corvette, we chose to go the wrecking-yard route. Nabbing a truck motor out of the local boneyard allowed us to not only demonstrate the benefits of boost, but do so at a more reasonable cost. Since 4.8L and 5.3L truck motors were built by the millions, they are both readily available and amazingly affordable. Not only that, they are also extremely capable, with plenty of performance potential just begging to be unleashed. Our test was run on a modified 4.8L truck motor, but boost can easily be applied to a bone-stock truck motor as well-though we highly recommend opening up the plug gap before running excess boost.

For boosted use, the 4.8L test motor was fortified with a set of forged JE pistons, but the block, crank and rods remained stock. We chose a Stage 1 blower cam from Brian Tooley Racing. The cam offered .552 lift, a 212/218-degree duration split and 113-degree lsa. Topping the short block was a set of CNC-ported, TFS Gen X 205 heads. In addition to the amazing flow, the Gen X 205 heads also featured a valve spring package capable of supporting the combination of lift, rpm and boost of the supercharged combo. Topping the 4.8L was the stock truck intake, 78mm Accufab throttle body and 75-pound Holley injectors.

Stock will rock, but our 4.8L LR4 featured a few performance upgrades that allowed it to produce impressive power both normally aspirated and under boost. Remember, the power gains you make normally aspirated can be further multiplied under boost. If you run 15 psi like we did on this test, it is possible to nearly double the normally aspirated power gains so feel free to upgrade the motor before adding boost. During the rebuild, our 4.8L was first treated to a set of forged JE pistons to increase both strength and power. The slight dome offered an increase in static compression while the forged construction provided plenty of strength under boost. The remainder of the short block was box stock, including the block, crank and rods, though we upgraded the piston rings as well. The other power change we made to the short block was to replace the stock LR4 cam with a Stage 1 truck cam from Brian Tooley Racing. Perfect for the little 4.8L, the mild Stage 1 BTR truck cam offered .552 lift, a 212/218-degree duration split and 113-degree lsa.

Exhaust for both the NA and supercharged combinations included a set of 1 ¾-1 7/8-inch, long-tube step headers feeding 3-inch mufflers. Though Vortech supplied a damper and lower crank pulley designed for their supercharger, we opted for this ATI Super Damper. Using a kit supplied by ATI, we pinned the Super Damper to the stock crank to eliminate any slippage. In anticipation of the fuel requirements under boost, we installed a set of Holley 83-pound injectors. Tuning was provided by a Holley HP management system. The HP allowed us to dial in the air/fuel and timing curves of the NA and supercharged combinations.

Topping the modified 4.8L short block was a set of TFS Gen X 205 heads. The heads not only flowed significantly more than the stock 706 castings, but offered a spring package capable of keeping pace with the boost, cam lift and rpm potential of the supercharged combo. The TFS Gen X 205 heads were combined with the stock rockers and hardened pushrods from COMP Cams. Feeding the TFS-headed 4.8L was a stock truck intake and 78mm Accufab throttle body along with a set of 83-pound injectors from Holley. The injectors were chosen in anticipation of the elevated power levels of the supercharged combination. Also present was a Holley HP management system, 1 ¾-1 7/8-inch step headers and 5W-30 Lucas synthetic oil. After dialing in the air/fuel and timing curves, the 4.8L produced 398 hp at 6,300 rpm and 353 lb-ft of torque at 5,600 rpm. With our baseline out of the way, it was time for some boost.

Before adding the supercharger, we ran the mildly modified 4.8L on the dyno in normally aspirated trim. Tuned to perfection, the 4.8L produced 398 hp at 6,300 rpm and 353 lb-ft of torque at 5,600 rpm. After our baseline testing, it was time to install the Vortech supercharger. The V3 SCi supercharger was capable of flowing over 1000 cfm and supporting 750 hp at 17 psi of boost. The V# checked in with some other impressive stats, including a peak efficiency of 75% and maximum impeller speed of 53,000 rpm. The V3 Vortech was mounted to the passenger-side cylinder head using the supplied mounting bracket. Note the adjustable belt tensioner used to eliminate belt slippage. The boost supplied by the blower was a function of blower speed. The blower speed was a function of the internal step ratio of the blower multiplied by the pulley ratio. Our test was run with a 3.80-inch blower pulley and 7.5-inch (ATI) crank pulley giving a pulley ratio of 1.97. This combo produced an impeller speed of over 44,000 rpm at an engine speed of 6,500 rpm and a peak boost pressure of just over 15 psi.

For our test, Vortech supplied an LS kit that featured everything needed to apply boost to our 4.8L. Complete as usual, we applied only a portion of the supplied components in our test, including the self-contained V3 supercharger, mounting bracket (with tensioner) and aluminum discharge tube. As luck would have it, the 7.5-inch, ATI Super Damper run on a previous test with a Whipple supercharger lined up perfectly to drive the Vortech. All we had to do was mount the self-contained supercharger (required no oil drain hole in the pan), pop on and tighten the belt and then install the discharge tube complete with dedicated bypass valve.

For this test we elected to run the Vortech without an intercooler using the supplied discharge tube. The tube did feature an integrated blow-off valve to eliminate the pressure spikes that occur during lift-throttle application, high-boost conditions. Run on the dyno with the Vortech V3, the supercharged 4.8L produced 699 hp and 565 lb-ft of torque (both at 6,500 rpm). The rising boost curve started at 3.1 psi at 3,000 rpm and rose rapidly to the peak at 6,500 rpm. Running the combo on race fuel allowed us to run such elevated boost levels but check back with us next month to see what happens when we add an air-to-water intercooler to the mix.

The 83-pound injectors offered more than enough fuel to feed the supercharged beast, and after tuning, we were rewarded with some big numbers. The use of a 3.80-inch blower pulley put the peak boost pressure at 15.2 psi at 6,500 rpm. The elevated boost level brought serious power gains, as the little-supercharged 4.8L produced an amazing 699 hp and 565 lb-ft of torque. The rising boost curve meant that peak power and torque occurred at the same engine speed, so there was much more power to be had with more engine speed. Given the already elevated boost level, we will adopt intercooling before we attempt to make this combination even Better with (More) Boost.

Modified 4.8L-NA vs Vortech (15 psi)

The first thing you notice about the graph is that the supercharged power curve was still climbing rapidly at the 6,500-rpm shut off point. In fact, we had yet to reach the torque peak at that rpm, and the power peak would occur easy 1,000 rpm beyond that. The reason for this is the rising boost curve offered by the centrifugal supercharger. The increasing boost curve artificially increases the engine speed where the motor made peak power. Run in normally aspirated trim with the mild Stage 1 truck cam, the 4.8L produced 395 hp and 353 lb-ft of torque. After adding the Vortech supercharger to the mix, the peak numbers jumped to 699 hp and 565 lb-ft of torque. The pulley ratio used on the little 4.8L produced a peak of 15.2 psi of boost, which was too high for street use with pump gas. What this combination really needed was an intercooler.

Sources: Brian Tooley Racing; briantooleyracing.com, Holley/Hooker; holley.com; JE Pistons; jepistons.com, Lucas Oil;lucasoil.com, Trick Flow Specialties;trickflow.com, Vortech Superchargers;vortechsuperchargers.com


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